Die Casting Auto Parts Production Line Aluminium Cast Machinery Automatic Machine Robot

• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Semi-Automatic
• Certification: CE, ISO9001
• Type: Special Casting
• Model NO.: J442-2
• Application: High Quality Aluminum Casting
• Control System: Siemens PLC+HMI
• Hydraulic System: Servo or Regular Motor
• Oil Pump: Gear Pump
• Cooling System: Water or Air or Mixed Cooling
• Transport Package: Naked Package
• Specification: 800kg holding furnace
• Trademark: BOQIAO
• Origin: China
• HS Code: 8454309000
• Production Capacity: 100 Set/Year

Product Description

Low Pressure Die Casting Auto Parts Production Line Aluminium Die Cast Machinery Automatic Die Casting Machine With Robot
 

Product Description

Usage

★Non-stick aluminum structure to reduce oxidation burn
★Full digital servo hydraulic system, or variable frequency hydraulic system, saving energy by more than 50%
★90°installation mold (reverse installation)
★Ultra-high pressure accuracy
★High productivity
★Fully automatic cycle
★Full hydraulic power drive
★Reverse top stripping
★High rigidity, high strength and high reliability
★Energy saving and eco-friendly


The automation control system consists of Siemens's high -performance controller and HMI to form an accurate liquid surface pressure control system and mold cooling control system to realize the full automation of casting, and the casting information is easily mastered.


High pressure control accuracy: The gas control charging system uses digital combination valve control, which is fast control and high accuracy. The pressure error of the charging and pressure -keeping phase is less than or equal to 3mbar, which can meet all low -pressure casting processes.
The fully automatic pressure compensation system has accurate pressure automatic compensation capabilities, so that the pressure in the furnace can be repeatedly reproduced according to the set curve value. It is not affected by the slight leakage of the thermal insulation furnace, the air pressure fluctuation of the gas pipeline, and the aluminum liquid level change.

High-performance insulation furnace: different types of equipment can be equipped with different capacity insulation furnaces such as 200-1500kg. According to the process requirements of different products, it can be equipped with a melting pool (radiation) or a pyrine -type insulation furnace. The largest furnace work pressure is 1.5Bar. Install the 2bar safety valve in the thermal insulation furnace to prevent the stove from over pressure. The insulation furnace lining uses the overall pouring of imported brand insulation materials, has no leakage, has good thermal insulation performance, and has a long durability life. Using the Japanese imported brand PID temperature controller, the aluminum temperature can be controlled at a ± 2 ° C. It has a super temperature protection function to prevent the furnace temperature from getting out of control.

Features of Product
1. Siemens PLC+HMI semi-automatic operation, high efficiency and save labor 
2. Supply solution and turnkey project service
3. Finish installation and adjustment before delivery to produce qualified product
4. Great aftersales, free parts and service

Application Industry of Machine

We can provide customers with a complete set of low-pressure casting products.The initial period,for example, the upfront budget for products not in production, including the budget for production costs, the budget for molds and equipment, and the development of production processes in the medium term, in addition to providing qualified equipment to customers. The process of producing the product is developed, and the entire production process is handed over to the customer,training and ensuring that the customer can understand and learn, then fully grasp th e production process of low pressure casting. In the later stage, in addition to providing warranty service during the warranty period, a lifetime paid maintenance service will be provided after the warranty period. In addition, we can also provide equipments and processes for heat treatment of aluminum alloy products, such as aluminum alloy aging furnace(T4), aluminum alloy vertical quenching furnace(T6),etc. and provide a variety of casting equipments including resistance melting furnace.

Equipment Technology Specification

LPDC Machine Technology Specification
Parameter	Unit	J452L	J455L	J458L
Machine body
Fixed columns clearance	mm	1050*750	1400*1000	1750*1250
Distance between mobile and fixed platen	mm	450-900	500-1350	550-1800
Side cylinder stroke	mm	250	300	450
Opening force of the upper cylinder	KN	122	177	245
Closing force of the upper cylinder	KN	94	138	305
Opening force of side cylinder	KN	59	94	165
Closing force of side cylinder	KN	78	122	212
Ejection force	KN	122	177	305
Holding furnace
Furnace type		crucible	crucible or refractory
Capacity	KG	300	500	800
Power rate	KW	20	30	40
Temperature control accuracy	±ºC	2	2-5
Furnace pressure	Bar	Max. 1.5 bar
Hydraulic pump station system
Motor type (Regulation or Servo)		optional
Motor power rate	KW	5.5	15	18.5
Hydraulic pressure	Bar	Min. 80 bar -max. 120 bar
Pump type (gear or plunger)		Optional
Cooling type		Air	Air or water	Water
Cooling water consumption	L/Min		40	50
Operation control system
PLC, HMI unit		Siemens
Operation method		Automatic
Main power voltage (380V 60HZ,400V 50HZ)	V, HZ	Optional
Auxiliary power voltage	V, HZ	24
Control cabinet cooling type		Fan	Fan or air conditioning

Related equipment you can supply

Nanjing BoQiao Machinery Co., Ltd is a professional designer and manufacturer of various casting machinery, heat treatment equipment and industrial furnaces. Our products including gravity casting machines,low-pressure casting machines,melting furnaces, annealing furnaces,quenching furnaces,aging furnaces, transverse magnetic furnaces and other kand of furnaces. We have 18 types and nearly 100 specifications of products. We can provide customers with all kinds of universal solutions and we can do turnkey projects including technical consultation, equipment selection, mold manufacturing, process development, operation training and so on.



Our machines really help a lot for our customers. Products are widely used in : electric power fittings, motorcycle parts,auto parts,new energy industry,electronics, electricals, high-voltage switches, engineering machinery, aerospace castings, fans, household appliances and other professional casting production lines. Since the year of 1999, our company has manfactured and sold more than 2000 units of machines. Reliable quality and excellent service help our company gain a good reputation from our customers. In addition to domestic sales, our products have obtained a good market share in Southeast Asia, Africa, South America, Middle East and other parts of the world.


 Based on the business philosophy of cooperation, win-win, honesty and sincerity, BoQiao will continuously improve products quality and services to better meet our customers' needs and help them do their business better and better.